JRG FOOD

Roller flour milling · Gajraula & Ghaziabad, UP

We mill wheat to a specification , not to an average.

A fully automatic 450 TPD mill producing maida, chakki atta, suji and bran for biscuit, bakery, noodle and snack manufacturers across North India. Every dispatch ships against a lot-specific certificate of analysis.

0 TPD
Fully automatic capacity
0
Plants on NCR wheat belt
0
Break + 8 reduction passages
0%
Lot-specific COA per dispatch
Since
2016
Biscuit
Bakery
Noodle
Snack
Rusk
Pav
Namkeen
HoReCa
Private Label
Biscuit
Bakery
Noodle
Snack
Rusk
Pav
Namkeen
HoReCa
Private Label
Biscuit
Bakery
Noodle
Snack
Rusk
Pav
Namkeen
HoReCa
Private Label
Flour Portfolio

Six grades. Written specifications.

Milled to consistent tolerances and packed in retail 5/10 kg, institutional 50 kg or bulk tanker. Custom protein, ash and granulation profiles are available against a contract volume.

JRG Samrat Super Patent Maida
Fried snacks · Biscuits

JRG Samrat Super Patent Maida

Drawn from the innermost endosperm. Fine, bright white refined wheat flour engineered for deep-fried traditional snacks and short-dough biscuit lines where colour and consistency matter most.

Indicative Specification Lot COA on dispatch
Protein 8.5 – 9.5%
Ash (db) ≤ 0.48%
Moisture ≤ 13.5%
Wet gluten 26 – 28%
Granulation 100% thru 150µ
Packing 44 kg · bulk
Request COA & sample
The Facility

Grain that arrives in trucks, stored in steel.

Bulk wheat is offloaded straight from truck to storage silos on the Gajraula site, feeding the cleaning house and mill on a continuous flow. Nothing sits on the floor, nothing is exposed longer than it needs to be.

0
Silos on the wheat belt
0 TPD
Continuous feed to mill
0 hrs
Standard tempering rest
Manufacturing Journey

Wheat in one end. Four graded fractions out the other.

Cleaning, tempering, four break passages and eight reduction passages, controlled from a single SCADA desk. What separates one mill from another is how tightly each of those steps is held.

01

Intake & Sampling

Every truck sampled at the gate; wheat moisture, TKW and impurity checked before offloading to silos.

02

Cleaning

Magnetic separation, destoners, indented cylinders and scourers strip foreign matter down to spec.

03

Tempering

Water added, wheat rested 18–24 hrs so the endosperm releases cleanly from the bran layers.

04

Break Passages

Four break rolls open the kernel; semolina and coarse fractions routed to purifiers.

05

Reduction

Eight reduction passages progressively refine the endosperm into flour of controlled granulation.

06

Blending & Pack

Blended to spec, sifted, then bagged in 25/50 kg or loaded direct to bulk tanker from silo.

Facility Gallery

Walk the mill, frame by frame.

Industries We Serve

Six lines. One consistent flour.

Most mills sell you flour. We can tell you how it will behave on your line — because that is the specification we milled it to.

Biscuit Manufacturers

Short-dough & cracker lines

Bakery & Bread

Industrial + artisan bakeries

Noodle & Pasta

Falling-number controlled

Snacks & Namkeen

Fried, extruded, sheeted

Rusk & Toast

High water absorption grades

HoReCa & QSR

Consistent bulk delivery

Why JRG

Most mills sell you flour.
We can tell you how it will behave.

Specification first

We commit to a protein, ash and rheology band — then hold it, batch after batch.

Lot-specific COA

Certificate of analysis on every dispatch. No averages. No surprises at your intake.

SCADA controlled

Cleaning, milling, packing and loading run from one console. Full traceability.

Bulk tanker ready

Direct silo-to-tanker loading — flour reaches your line without ever being bagged.

In-house Plant Lab
A specification is only worth something if you can prove it at scale.
Quality Assurance

Every lot. Tested before it leaves the gate.

A specification agreed at trial stage is only worth something if the mill can hold it at scale — and prove it, batch after batch.

Gluten & Protein
Wet & dry gluten, gluten index and protein on every production lot.
Ash, Moisture & Granulation
Ash on dry basis, moisture and full sieve analysis to your target curve.
Dough & Baking Tests
Bench mixing and bake trials in-house — behaviour checked in dough, not just datasheet.
Rheology on Request
Farinograph, Alveograph and Mixolab profiling for contract customers.
Certifications & Milestones

Commissioned 2016. Automated end to end.

From a 300 TPD maida line at commissioning to a full 450 TPD platform today — every step certified against international food-safety standards.

2016
Commissioning
Gajraula plant commissioned — 300 TPD maida line
2018
FSSAI
Food safety certification renewed annually
2020
HACCP
Hazard-analysis critical-control-point implemented plant-wide
2022
Chakki Line
150 TPD chakki atta expansion commissioned
2024
ISO 22000
Food safety management system certified
Sustainability

Milling that respects the grain and the grid.

From closed-loop water systems to full monetisation of bran and germ streams — nothing leaves the mill by accident.

0%
Boiler steam recycled
0%
Bran & fibre monetised
0 hrs
Average tempering rest
0
Effluent to municipal drain

Closed-loop water

Chiller and boiler condensate recovered — nothing sent to drain.

Variable-speed drives

On all major motors; power draw modulated with load.

Zero bran waste

Bran, germ and shorts sold into feed and nutraceutical channels.

How to Buy

Four ways to buy from the mill.

01

Contract Supply

Annual or quarterly volume contracts with agreed specification bands and transparent pricing. Bulk tanker or bagged truckload across Delhi NCR, western UP and Uttarakhand.

Enquire
02

Made-to-Spec Milling

Wheat selection, blending and mill-flow adjustment to hit a target protein, ash and rheology profile. Trial lots run before commitment.

Enquire
03

Private Label & Co-packing

Consumer packs from 1 kg to 10 kg under your brand, from a food-safety-certified facility. Artwork and shelf-life validation handled at our end.

Enquire
04

Distributor Appointment

Territory-wise distribution of the Takat and Samrat ranges. Open districts across western UP, Uttarakhand and the NCR belt.

Enquire
Working With Us
The specification they trial to is the specification we get, delivery after delivery. That’s not normal for this industry.
Head of Sourcing · North Indian biscuit manufacturer
Enquiry Portal

Tell us what you run. We’ll send a sample.

Every enquiry gets a spec sheet, the current COA and a 2 kg trial sample couriered — within one working day.

Spec sheet + current COA
Free 2 kg trial sample, couriered
Indicative landed price to your delivery point
Plant visit at Gajraula on request

We reply within one working day. Your details are used only to answer this enquiry.